Qingdao G&Z Trading Co.,Ltd

Contact US

Address: Room 2901, Bldg 1, Zijin Plaza, Qingdao E&T Development Zone, Shandong 266555, China

TEL: +86-532-80980931

FAX : +86-532-80980932

Mobile: 0086 13963970719 (whatsapp number)

Email: ziwei@gzcngroup.com

Website: http://www.gzcnmachinery.com/

               www.gzcngroup.com 

High Speed 5ply Automatic Corrugation Paperboard Production Line

High Speed 5ply Automatic Corrugation Paperboard Production Line

Part one. Main technical data: 1. WJ250-2500 5layer corrugated carton production line (Three Single Facer type) 2. Design Speed: 250 m/min Economic speed: 180-220m/min 3. a. Manufacture Width: 2500 mm b. Surface roll width: 2550mm 4. a. Flute Type: UV type b. Flute height:A flute 4.3mm, B flute...

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    Part one. Main technical data: 

    1. WJ250-2500 5layer corrugated carton production line (Three Single Facer type)

    2. Design Speed: 250 m/min

    Economic speed: 180-220m/min

    3. a. Manufacture Width: 2500 mm

    b. Surface roll width: 2550mm

    4. a. Flute Type: UV type

    b. Flute height:A flute 4.3mm, B flute 2.65mm, C flute: 3.6mm, E flute: 1.8mm

    5. Steam Pressure: 1.6MPa

    6. Steam Consumption: 5200 kg/h (suggest use 6Ton boiler)

    7. Total line length: about 90m

    8. (Corrugated paperboard: 125-180g/m2, Corrugated paper: 90--112g/m2, liner paper: 90-130g/m2)

    Notes: Quality accords with national B grade above standard, Paper water containing rate: 11%±1

    Part Two: Equipments list

    No.

    Machine name

    Specification

    Quantity

    Unit
    Price
    (RMB)

    Total price
    (RMB)

    1

    RS-2500HA hydraulic mill roll stand

    Adopt expand chuck type, hydraulic station and other hydraulic valves made in Taiwan, single side max load weight: 4000kg, diameter of paper reel: 1500mm

    5 sets



    2

    Railing and pulley

    Each Mill roll stand install two railing and pulley, railing length: 12m, hydraulic drive pulley type.

    14sets



    3a

    SF-408S Cassette Single facer

    Fingerless type, corrugating roll: Φ408mm, tungsten carbide type. Corrugating roll and pressing roll’s bearing adopt NSK, Japan, servo motor & touch screen and inverter adopt EMERSON USA product.

    1 set



    3b

    Corrugated roll group

    Customer confirm the flute.

    1set



    3c

    Pulley and storage seat


    1set



    3d

    SF-408 Single facer

    Fix flute type

    1set



    4

    SD-1000 Pre-heater

    Pre-heating roll cylinder diameter: 1000mm, Electro motion angle wrapping, motor drive heating cylinder rotary, with protect cover.

    2 set



    5

    SH-1000 Pre-conditioner

    Pre-heating roll cylinder diameter: 1000mm, Electro motion angle wrapping, motor drive heating cylinder rotary, with protect cover.

    2set



    6

    SH-1000 Triplex pre-heater

    Pre-heating roll cylinder diameter: 1000mm, Electro motion angle wrapping, motor drive heating cylinder rotary, with protect cover.

    1 set



    7a

    BS-T Bridge Conveyor

    Adopt adsorption type, high pressure suction motor automatic correct error running position.

    1 set



    8

    Double Layer Gluing machine

    bearing made in NSK, according different speed automatic adjust gluing thickness. PLC and servo motor & touch screen and inverter adopt EMERSON USA product.

    1 set



    9

    DF-850 Double Facer

    Adopt big worm gear box type, with Eleven heating shoes type, heating plants: 600mm x 20pcs, cotton belt made in Shenyang Fuli, China best cotton belt, automatic correct error, frequency adjust speed, cast iron drive part wallboard. Heating plants with Grinding and chromed surface with polish. Whole pressing shoes type.

    1 set



    10

    Main drive

    Heavy duty type, diameter 700mm in driving roll. Frequency motor drive, independent gear box drive, Double reducer, double servo motor, driving rubber adopt Europe product.

    1set



    11

    NC-slitter scorer

    Kaituo product. Changing order time 1second.

    1set



    12

    NC Duplex NC cutoff

    Kaituo product. Duplex cutoff type

    1set



    13

    Automatic stacker

    Kaituo Product. Double Basket type

    1set



    14

    Web seperator

    Kaituo product, pneumatic type.

    1set



    15

    Glue making system

    Automatic circle supply glue, save glue. Include main, carrier, storage pot each 1 set, 1set glue station pump and 1 single facer pump, 1 gluing machine pump,  Pipeline provided by buyer

    1 set



    16

    Automatic splicer

    Chinese product.

    5set



    17

    Electric system

    Whole production line electric part adopts Omran or Schneider. Whole line voltage: 380V, 50Hz

    1 set



    18

    Pneumatic system

    Made in Airtac, Taiwan

    1 set



    19

    Steam system

    Drain valves made in Taiwan. Buyer supply pipelines from boiler to main machine.

    1 set



    20

    Manage system

    Chinese product

    1set



    Part Four: the buyer supply parts:

    1. Boiler: suggest adopt 6ton type, steam consumption: max 6000kg/h,working pressure: 1.6Mpa

    2. Glue pipeline: pipeline from glue station to each machine.

    3. Steam pipeline: From boiler to each machines pipeline.

    4. Electric wire: From main power to each machine electric wire. (Manufacturer supply main machine to each operate box electric wire)

    5. Air compressor: two sets 0.9 cube meters air compressor.

    6. Water, electric, pneumatic and groundsill. (Manufacturer supply necessary groundsill drawing do reference)

    7. Help installing workers: at least 6 persons to help installing whole production line. 

    8. Raw materials: Test machine use paper, starch and other necessary use raw materials.

    Part Five: Installing and Train

    a. Manufacturer will arrange 4 engineers do installing whole production line. Mechanical engineer 1 person, electric engineer 1 person, two Kaituo engineers. 

    b. Buyer supply round air-ticket from Beijing to buyer’s factory fee, arrange lodge and food for engineers, local transport fee and supply 50US dollars fee per day for each engineer.

    c. Buyer should be arrange translators for train the operators during installing and test.

    d. Installing and test time: about 55 days.

    Part Six Quality Guarantee

    1. Quality Guarantee period: one year after final acceptance

    2. Within the period of quality guarantee, the Seller is obliged to supply technical assistance to the Buyer to ensure normal production. Within the period of quality guarantee, in case of any defects or malfunctions, which have been proven to be caused by Seller’s poor materials, designing errors, and poor fabrication and assembly technology, upon receipt of the Buyer’s information in writing, the Seller will send its technicians immediately. 

    3. Within the period of quality guarantee, in case of any defects or malfunctions, which have been proven to be caused by the Buyer using improper material, mis-operating and maintenance, upon receipt of the Buyer’s information in writing, the Seller will send its technicians immediately. The international air tickets (if necessary), local transportation and accommodation will be borne by the buyer.

    Machine Description

    RS-2500HA Hydraulic Mill Roll Stand

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    Specification:

    1. Working width: Max: 2500mm, Min: 1200mm

    2. Paper roll diameter: Max1500mm, Min350mm

    3. Max loading capacity at each side: 4000kg

    4. Max working pneumatic pressure: 0.6-0.9Mpa

    5. Main shaft diameter: 240mm solid steel

    6. Power requirements: 380V, 50Hz

    Machine Introduction: 

    1. Symmetric structure with two paper reels loading capacity, allowing paper roll change without downtime (without stop the machine).

    2. The lift-down arm adopted with cast iron curve structure, slinky, firm and steady.

    3. Lift-down, clamp-loosen and left-right move are controlled by hydraulic pressure.

    4. Adopts expansion chuck.

    5. Paper tension controlled by pneumatically operated disc brake, manual setting the tension easily, the tension control unit in auto splicer will take over the control of the brake torque.

    6. Moving shaft adopts excellent quality thick wall seamless steal pipe with the bearing axis together, improved intensity and precision. 

    7. Whole machine adopt 6 cylinder full hydraulic control. 

    8. Each mill roll stand install two railing & Pulley. 

    9. Hydraulic motor control pulley control paper roll move. 

    10. Railing length: 10m. 

    【Single Facer SF-408】

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    Technology part

    Manufacture width: 2500mm 

    1. Vacuum suction Fingerless design provides perfect flute formation in high speed manufacturing. 

    2. Individual immersion oil gear type drive box, separating dynamic vibrations improve running stability, easy and fast for maintenance. 

    3. Lower corrugating roll adsorption channel within 2.5mm, prevent single face paper had trace. 

    4. Driving part adopt gimbal to drive, more steady and easy to maintenance. 

    5. Reducer box adopt oiled type lubricate, reduce machine shake.

    6. With “Self-circulating glue feeding system”, save glue and improve work efficiency. 

    7. Gluing roller diameter: adopts seamless steal pipe, surface with special experienced beautifying and chrome plating treatment. 

    8. Adjust gluing width adopt motor control, gluing part could be independent running when stop machine, prevent gluing dry. 

    9. Gluing part could be cassette out of the machine, easy for wash. 

    Corrugating roller: Upper & lower diameter: 408mm. tungsten carbide type, made in RMM.

    Brief instruction of Making techniques: At first, forge the raw material, rough machine, the journal ends assemble into the roll blank, joint, backfire forge process, machine to the second destined size and the rough shape of the flutes, harden process, grind by CNC numerical control computer grinding machine, Chrome plating at the flute tips 

    Upper/Lower Corrugating roller diameter: 360mm. made of 48 CrMo alloy steel, and induction hardened with hardness up to HRC58—60. 

    b. Pressure roller diameter: 500mm. Adopts 45# seamless steal pipe, surface with hardening treatment. 

    c. Gluing roller diameter: 310mm, Adopts 45# seamless steal pipe, surface with special experienced beautifying and chrome plating treatment.

    d. Doctor roller diameter: 190mm, Adopts 20# seamless steal pipe, surface with Modulation and electroplating treatment. 

    e. Pre-heat roller diameter: 500mm, Adopts 20G steel, thickness of wallboard 20mm, with chromed treatment. 

    f. Corrugating roller: Surface chromed type, made in China.

    g. Both sides wallboards and seat: HT 250 resin sand.  

    h. Driving part seat: channel steel welding form. 

    i. Rotary joint, metal tube: made in Wanxiang Group 

    j. Bearing and bearing with seat: 

    k. Corrugating roll & Pressing roll bearings: NSK, Japan, 

      Gluing roll & doctor roll bearing: SKF, Sweden. 

    l. Adjusting glue width motor: made in CPG Taiwan 

    m. Frequency converters: made in Delta Taiwan 

    n. Main motor: 45kw, Taiwan Teco

    o. Fan motor: 15kw (with silencer)

    p. Glue width motor: 200w x 2pcs, Taiwan product

    q. Pressing roll gap motor: 5unit x 100w 

    Single facer SF408

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    Design speed: 250m/min, Economic speed: 220m/min

    Manufacture width: 2500mm

    1. Fingerless type

    2. The whole machine adopt oil pressure to control each roller pressure.

    3. The clearance between upper corrugated roller and corrugated roller、pressure roller and corrugated roller controlled by two sides of motor and synchronous control, also the design has mechanical protection device.

    4. When the machine stop, the gluing roller has auto rotary device、electromotion separate glue device、corrugated paper steam shower device.

    5. Gluing thickness adjustment has two types:

    a. Manual adjustment: according to the speed, press the button then the motor will adjust the clearance.

    b. Auto adjustment: according to the speed, the coder and PLC will auto adjustment.

    6.Upper corrugated roller diameter 408mm and lower corrugated roller 325mm,adopt 48 CrMo alloy steel, surface to heating treatment

    7. Pressure roller: diameter 450mm, 48 CrMo alloy steel, surface do grinding and chrome plate.

    8. Doctor roller: diameter 310mm,steel product, surface do grinding and chrome plate. 

    9. Gluing part can be move out from main machine 700mm

    10. Gluing part use independent motor connect with main machine to move, while machine stopped it can be idling

    11. Doctor roller: diameter 190mm,steel product, surface do grinding and hard chrome plate treatment

    12.Face paper pre-heater roller: diameter 500mm,core paper pre-heater roller: diameter 450mm,steel product each 1pcs

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    BS-T Heavy Duty Bridge Conveyer

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    Specification:

    Working width: Max: 2500mm

    Design speed: 200m/min

    Machine Introduction: 

    1. Adopts suction tension device, use high pressure adsorption motor to suction the single face paper, make it flat to input the next process.

    2. Installing two operate board, could be adjust on the bridge and ground.

    3. Paper receiving device adopts independent frequency conversion control, manufacture enough single face paper to wave type, and make sure enough storage of single face paper, to keep in-phase different speed in manufacture.

    4. With feeding paper frame on the bridge and two conveyer belt to transport the single face paper to the bridge, forming wave type to storage the single face paper.

    5. The Automatic adjust the position of single face paper, reduce waste paper ratio of the manual operation. 

    6. Equipped block part, in order to single face paper stack well on the bridge when the machine in high speed.

    7. With safety rails, stair cases and board to insure safety of the operator also make easy to operate.

    SH-D Pre-heater --- Pre-conditioner ---Triplex Pre-heater

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    Specification:

    Working width: Max: 2500mm  

    Wrap angle adjust range: 60-220 degree

    Steam temperature: 150-200 centigrade

    Power requirements: 380V, 50Hz

    Wrap roller diameter: 120mm

    Steam pressure: 1.2-1.4Mpa

    Machine Introduction:

    1.Accurate grinding and chromed the surface of heating roller and wrap roller, smooth and shining. 

    2.Heating roller adopts professional manufacturer product, passed the nation pressure vessel text.

    3.Heating roller and wrap roller adopts plating treatment.

    4.Motorized wrap angle can be suit for different speed.

    5.Wrap roller: 2sets, one fix roller, and other one floating roller.

    6.Adopts butterfly seal structure on two sides, save the steam and improve heating efficiency 

    7.With protect cover.

    GL-318Gluing Machine

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    Specification:

    Manufacture width: 2500mm

    Max design speed: 250m/min

    Temperature requirements: 150~200℃

    Steam pressure: 1.12--1.3MPa

    Steam consumption: 0.1~0.15MPa

    Compress air: 0.6--0.9MPa

    Power requirements: 380V, 50Hz   

    Pressing method: pressing roller type, pressing board type optional

    Each roller diameter, thickness and manufacture 

    Pre-heating roller diameter: 400 thickness 20mm, accurate grinding and chromed 

    Guiding paper roller diameter: 160mm, thickness 15mm, accurate grinding and chromed 

    Gluing roller diameter: 318mm, thickness 30mm, accurate grinding and chromed 

    Doctor roller diameter: 130mm, thickness 15mm, accurate grinding and chromed 

    Machine Introduction:

    1. Independent motor driving, frequency conversion controlled.

    2. Gluing roller surface experienced beautifying and chromed.

    3. Pressing roller adopts high quality steel product, accurate grinding and chromed.

    4. Pressing roller type with high manufacture efficiency, pneumatic control, easy and fast to operate. 

    5. Automatic recycle pasting glue device control the quantity of glue, avoid glue precipitate, and in order to the quality of glue and save glue.

    6. Automatic controlling pasting thickness and screen readout device.

    7. Add heating device, make the glue pasting fast.

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    Double Facer

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    Description:

    Double facer is corrugated paper enter into hot plants heating and molding after pasted glue, and become board after cooling.

    Specification:

    Manufacture width: 2500mm

    Design speed: 200m/min

    Temperature requirements: 160—200 centigrade. 

    Steam work pressure: 0.8—1.3Mpa

    Steam computation: 1.2— 1.8t/h

    Working pressure: 0.6—0.9Mpa

    Heating plants: 1500mm x 600mm x 2615mm, total 20units. 

    Heating plants:

    Raw materials: 20G steel.

    Manufacture process: accurate grinding surface, chromed and polish type. .

    Joint method: single plant intersectional joint type.

    Manufacture passed the nation pressure vessel test.

    Temperature control method: separately each group control, could adjust the temperature and humidity of heating plants in different season, to ensure the paper quality.

    Pressing type

    Pressing type: 12pcs full pressing shoes.  

    Adjustment of belt:

    Equip upper cotton belt left-right correct error device and pneumatic strain set

    Equip lower cotton belt strain correct error set.

    It could optional Importation cylinder.

    Lifting belt adopt hydraulic type.

    Machine Introduction:

    1. Whole machine adopts width harden channel steel, structure fixedness and figure slinky, suit for high manufacture speed.

    2. Heating plants length 600mm, with many harden steel inside ensure non-deforming.

    3. Steam enters part and exit part adopts “S” type, ensure heating plants temperature stable and well-distributed. Follow first grade for manufacturing, with certificate

    4. Temperature control independent control, suit for different manufacture speed.

    5. Lifting roller part with high efficiency, stable and safe.

    Driving part:

    Main motor drive upper and lower driving rollers by cotton belt, makes the carton to next process.

    Steel rollers covered with high quality wear-resistant rubber with “V” stripe. 

    The driving gear box adopts oblique gear structure, high strength, low noise, and convenient for maintaining.

    Easy to inject lubricate oil for the gear box.

    Driving roll

    Upper diameter: 700mm, lower driving roll: 700mm

    Dry End: 

    KTZQ -2500-7-12 NC Slitter scorer

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    Specification: 

    Work width: 2500mm, min slitting width: 150mm

    Arrange cutting blade precision: +/-0,5mm 

    Whole machine could move 100mm 

    Change cutting order time: 1 second. 

    Whole machine weight: 7000kg 

    7 slitting knives 12 scoring type. 

    min scorer distance - 0mm

    Machine Introduction

    1. Automatic positioning of slitter sets and scorer sets 

    Automatic order change, order change time <1s, blade-positioning precision ±0.5 mm. Slitter sets and scorer sets are individually servo controlled. For shifting of slitter or scorer sets we use precision linear guide, pinion and rack. Thus quick act and high precision are realized. 

    2.Inverter control system for driving 

    Slitters and scorers are inverter controlled, timing belt driven, realizes synchronization of slitting and scoring with cardboard transmission. 

    3.“Zero” score-spacing type 

    Double-scoring wheel realizes auto switching between concave and flat score - Two sets of scoring wheel on each scorer module, realizes easy switching between concave and flat score modes.  

    “Zero” score-spacing can process all order types - Combined usage of two rows of scorers realizes “zero” score spacing.  Minimum score spacing is 0mm. 

    4. Automatic adjustment of score-depth. Gaps between upper and lower scorers are automatically adjusted according to web quality, flute type, number of layers. 

    5.Long-lasting alloyed steel thin-blades.  Automatic selection of slitter sets, automatic sharpening, cooling and lubrication of blades. 

    6.Standard 8″ touch-screen monitor and friendly HMI on operator console is used for on-site operating. 

    8. Superior working conditions 

    Individual sealed control cabinet; equipped with industrial air-conditioning system; Dust-free, constant temperature and humidity working conditions ensures longer life-span of electrical components. 

    9.Stability and reliability 

    High-quality raw materials, strict heat treatment, high-precision mechanical processing, ensures stable operation of equipment on the long run.

    Use of international branded electrical, pneumatic components, ensures high reliability and long service life.

    Slitting & Scoring arrange order motor: Germany Kinco AC Servo Motor

    Slitting & Scoring Arrange order control: Germany Kinco AC Servo controller. 

    Slitting & Scoring motor: Shanghai Futian Frequency motor

    Slitting & Scoring control: French Schneider transducer. 

    Scoring gap adjust motor: Germany Kinco AC Servo Motor

    Scoring gap adjust control: Germany Kinco AC Servo controller

    Waste paperboard part moving: Germany Kinco AC Servo Motor

    Waste paperboard part control: Germany Kinco AC controller. 

    Colorful touch screen: French Schneider.

    Main transmission bearings –NSK (Japan); 

    KTHQ-QSL-2500-200 Duplex cutoff

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    Specification:

    Manufacture width: 2500mm 

    Max cutting speed: 200m/min 

    Cutting length: max 9999mm, min 350mm 

    Cutting precision: ±1mm (in steady speed) 

    Power requirements: 380V, 50Hz 

    Machine Introduction: 

    1.One machine two group feeding sheets structure, independent feeding. 

    2.Main body and seat adopt high quality cast iron, high precision, ensure machine work steady in long time. 

    3.Alloy steel helix cutting shaft, in high precision manufacture process, do balance correct, high precision. 

    4.Alloy steel high precision gears drive.

    5.Alloy steel helix blade for cutting, work steady and high precision. 

    6.AC servo motor, AC servo controller work together, ensure high cutting precision and high work efficiency. 

    7.Double power feeding roll, double pressing rubber roll, frequency motor & controller ensure sheets output steady. 

    8.Automatic change cutting order function.

    9.Spry lubricate oil for lubricate, ensure gears for long work life. 

    10.Independent sealing control cabinet, with industry air-conditioner, ensure working in non-dust, constant temperature & humidity working. 

    11.Install 10 inch colorful touch screen, easy to check working status.

    12.Install joints for manage system. 

    Control part: 

    Cutting motor – Phase (Italy);;

    AC servo control system – Baumuller (Germany)

    Feeding motor: Shanghai Futian Frequency motor;

    Transfer controller: French Schneider Transducer

    Energy storage capacitor – EPCOS (Germany)

    Touch Screen: French Schneider

    Proximity sensors, encoders – SICK (Germany)

    High energy-efficient

    Install reservoir capacitance storage braking power

    Install electric reactor to improve power factor

    High precision permanent-magnet servo motor

    High performance ac servo controller

    Best cutting control method

    Motor & cutting shaft in Inertia match, speed match and torque match

    DM-SDL-2500-250-2015-3530 Automatic Basket Down Stacker (Double Layer Basket Down type)

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    Machine Function:

    1. Upper & lower basket down stacker design, each layer independent work, ensure two layer in different size stack

    2. Each layer adopt five sheets transfer parts, basket stack, high precision account, automatic change order.

    3. First transfer parts vacuum adsorption feeding, four group carbon fiber pressing parts to press sheets, control sheets in trimly stack.

    4. Frequency motor, frequency controller transfer sheets in steady, transfer speed and carton sheets in-phase.

    5. Crawler-type basket, AC servo control lift-down, work steady and trimly.

    6. When get required stack height, sheets output automatic.

    7. Back-baffle adopt AC servo control position, fast change order and in high precision.

    8. Back-baffle could be automatic lift-down and move, could be do one basket for two group sheets stack, left-right in different position stack.

    9. Transfer two sides install footboard and guard bar, easy for check carton sheets quality.

    10. Independent sealing operate cabinet, install

    11. Independent sealing control cabinet, with industry air-conditioner, ensure working in non-dust, constant temperature & humidity working.

    1. Install 10 inch colorful touch screen, easy to check working status.

    13. Install joints for manage system.

    Specification:

    Manufacture width: 2200mm

    Max work speed: 250m/min

    Upper layer stack height: 2000mm

    Lower layer stack height: 1500mm

    Upper layer stack length: 3500mm

    Lower layer stack height: 3000mm

    Model

    QQ截图20170309095523.jpg

    Main machine part:

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    Adopt strong quality I steel for machine structure part

    Transfer rolls adopt high quality tube, high precision manufacture, do balance treatment, surface do hard chromed surface.

    Germany CONTITECH High intensity synchronous belt

    Germany HONGSBELT High intensity transfer belt

    Germany HONGSBELT High intensity transfer belt. 

    Pneumatic components: Taiwan Product

    Control components: 

    Transfer motor: Shanghai Futian Motor

    Transfer controller: French Schneider

    Basket lift-down motor: Shanghai Futian Motor

    Basket lift-down controller: French Schneider

    Horizontal output motor: CPG, Taiwan. 

    Horizontal output controller: French Schneider. 

    Back baffle position adjust motor: Germany Kinco AC servo motor

    Back baffle position adjust controller: Germany Kinco AC servo controller

    Other electric components: French Schneider.

    Automatic Splicer

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    Glue Making System

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    Description: 

    Supply starch adhesive for single facer(s) and gluing machine. Automatic recycle type.

    Specification:

    Horizontal mixer: 1set, 950L

    Carrier pot: 1set, 350L

    Glue making storage pot: 1set, 1000L

    Single facer storage pot: 3set 

    Gluing machine storage pot: 1set 

    Gluing machine transport pot: 1set 

    Machine Introduction:

    1. Supply starch adhesive for single facer(s) and gluing machine. Automatic recycle type.

    2. Horizontal mixer could confects the main glue and carrier glue and then mix them enough with large volume.

    3. Glue pump transport the glue from glue making storage pot, supply enough glue for each single facer and gluing machine.

    4. The storage pot and supply pot all equipped with mixing device, preventing glue from depositing.

    5. Glue making part include Carrier pot, main pot, storage pot, supply pump and return pump 

    6. Adopts automatic recycle supply glue, surplus glue return to the glue pot, automatic glue level control, the return pumped to the storage pot with self-pump, do automatic self-circle, avoiding glue gelling and solidifying in the glue pan.

    7. After finish manufacture, surplus glue returns to glue pot for next time to use.

    8. Manufacturer supply gluing making method.

    Electric System

    Description:

    Intact electric control system, ensure each machine is stable and reliable. Include computer control station and control panel.

    Specification:

    Working power: 380V, 50Hz, 300A

    Control power: 220V, 50Hz, 30A

    Could according to buyer’s local to adjust, adopts local electric standard products.

    System Introduction: 

    1. Main control part included single facer(s), double facer, slitter scorer, NC cutoff; make whole production line coordination control

    2. Pneumatic control and electric control composed ensure whole line control’s technical advancement. 

    3. Each machine group all had independent control and coordination control two system, could meet different requirements in separately operate or combine operate. Easy for operate.

    4. Production line equipped with alarm system, coordinate the work between the operators.

    5. Each machine all could show other separately machine’s working speed.

    6. Electric parts made in Omron or Schneider

    Pneumatic System

    Description: 

    Supply compressed air to the complete line, keep stable working pressure.

    Specification: 

    Work pressure: 0.8-1.0MPa

    Temperature requirements: -5----50 centigrade

    Compress air output consumption: 0.9/m

    Gas storage volume: 1.5m3

    Electric requirements: 380V, 50Hz

    System Introduction: 

    1. Centralized air supplying with air compressing station.

    2. Compressed air filtered at the inlet is clean and stable.

    3. Individual control of each unit independently of each other

    4. Adjustable pressure with pressure meter for each unit

    5. Accessorial copper pipes and PV pipes are wearable.

    6. Re-filtered and lubricated with oil mist prior to entering each machine

    7. Integrated pneumatic and electric control system with one operation panel, featuring easy and convenient remote operation. 

    Raw materials & purchased components:

    a. Air compressor: 1set

    b. Air storage pot: 20G steel, thickness 20mm, professional manufacturer product, passed the nation pressure vessel text

    c. proportioning valve, pressure regulating valve, pressure meter, triple part, magnetic valve and filter etc pneumatic components: made in Airtac, Taiwan.

    SP-S Steam System

    Description: 

    Supply steam for whole production line.

    Specification: 

    Boiler pressure: 13Mpa

    Pipeline inner temperature: 160-200 centigrade

    Steam pressure: 0.8-1.3Mpa

    Each pipe enter and exit diameter: 48mm, 32mm

    System Introduction:

    1. Supply heating source for whole production line, ensure temperature and pressure stable.

    2. Each machine group supply steam separately independent, easy to adjust and save energy.

    3. Adjusted the pressure to control work temperature, with meter to watch details.

    4. Each drain unit with emptying device, make the cool after finish manufacture.

    5. Each pipe adopts seamless steal pipe, ensure safety in manufacturing.

    6. Each pipe surface lacquering anti-rust paint and aluminum powder, do stain proofing treatment.

    If the high-end high speed 5ply automatic corrugation paperboard production line caters to your requirement, welcome to buy the quality products for sale with us. We're one of the professional manufacturers in China, and we will offer you unmatched prices and service.

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